YC-1060F/FH Flat Press Flat Die Cutting and Stamping Machine

1. The Features of The YC-1060F/FH Flat Press Flat Die Cutting and Stamping Machine

YC--1060F automatic hot stamping die-cutting and creasing machine is the third generation product developed by our company. It is the main equipment for die-cutting, creasing, cold and hot embossing and hot stamping of cartons, cartons or trademarks in the packaging and decoration industry. Such as cigarette boxes, wine boxes, medicine boxes and other food packaging. The machine adopts the design and research and development capabilities of modern advanced level and realizes the automation of paper feeding, die cutting, bronzing, paper delivery, counting, man-machine interface, detection and so on. Non-stop continuous production, improve production efficiency. It has the characteristics of convenient operation, safety and reliability, high speed, high pressure, high precision and good quality.

2. The Local Introduction of The YC-1060F/FH Flat Press Flat Die Cutting and Stamping Machine

Hot Stamping Department

• This machine adopts Mitsubishi programmable controller and human-machine interface to form a control system, and the full servo adopts Yaskawa system, a well-known Japanese brand. Increase the automatic pressure closing function of Yaskawa servo drive, paperless automatic pressure release, and the pressure adjustment can be adjusted in units of 0.01MM.
• The hot stamping control system adopts an industrial-grade computer to calculate and optimize the skipping method, which makes the hot stamping more stable and fast, greatly increases the utilization rate of anodized aluminum, and effectively saves the amount of anodized aluminum (the utilization rate can reach 98%). It has the calculation of the remaining aluminum foil. Function, when the aluminum foil is insufficient, it will automatically alarm, which is convenient for operation.

The bronzing temperature control adopts the centralized control of the PLC temperature control module, which can realize the functions of "one-key heating", "one-key temperature adjustment" and "timed heating".

The heating plate adopts three heating plates, and the heating method adopts ceramic non-oxidation packaging to minimize defects such as deformation of the heating plate. Divided into 16 groups and 20 groups of independent temperature zones, so that the bronzing temperature is more uniform and the temperature control is more accurate.

The hot stamping drive motors are all driven by Japanese Yaskawa motors, with double S-shaped acceleration and deceleration curves (most manufacturers on the market use stepped acceleration and deceleration curves, and the phenomenon of anodized aluminum vibration will occur during operation, and "segment foil" or "heavy step" will appear. phenomenon), so that the conveying of anodized aluminum is more stable and the precision is more accurate.

Specially designed for large-format hot stamping, the "paper.foil" separation mechanism that can be opened at a separate position, and the retractable foil structure solve the problem of paper falling caused by the lack of this structure or the unreasonable structure design of traditional hot stamping machines. Large area bronzing escort.

The electrical system can be equipped with network remote diagnosis and repair functions (the user workshop needs to have a network), which is convenient for equipment maintenance and daily maintenance.

The electrical system can be equipped with holographic anti-counterfeiting bronzing function.

paper feeding department

The main and auxiliary paper feeding device realizes continuous paper feeding without stopping.

The use of Taiwan's high quality paper feeding head realizes continuous paper feeding of different thicknesses and different paper qualities.

Adopt liftable paper feeding frame, easy to operate.

The paper feeding table adopts a double-layered paper feeding table for left and right fine-tuning (the old fine-tuning method is that the chain swings left and right). The operator can operate it by standing on the pedal, which is very convenient.

The structure of the double-sheet controller is improved to make the detection more sensitive and reliable, and the qualification rate of the product is greatly improved.

There are 4 front stop gauges and a fiber detection switch is installed to detect the position of the paper and avoid waste.

There is a paper in-position time adjustment handwheel on the paper feeding table, which is used to fine-tune the paper feeding time to match the time of the die-cutting part.

Equipped with left and right side gauges, and has two functions of push and pull, which are convenient and quick to change; the position and pressure of the side gauges are adjustable to suit the side positioning of paper of different sizes and thicknesses. At the position of the paper feeding head, there is a super high feeding device to effectively protect the paper feeding head.

Using the electrical principle, the paper stack is automatically lifted, and the lifting amount can be adjusted arbitrarily through the touch screen for easy operation.

There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at high and low positions.

Equipped with optional functions such as belt suction and rack-type adjustment feeding frame.

Die cutting

It adopts large modulus worm gear and worm drive, and after years of work experience, the technicians manually research and match, even if the machine is at high speed, it can maintain stable operation and long service life.

The 230° large stroke angle intermittent mechanism is adopted to ensure the smooth running of the machine at high speed, low noise and long life.

The die-cutting plate frame is specially used to install fixed die-cutting boards, and its quick clamping device is suitable for the convenient installation of die-cutting boards of different sizes.

The die-cutting plate frame is installed on the machine, has a precise positioning structure and can be easily locked and loosened. The two plate drawing brackets are used to pull out and push in to complete the inversion of the plate frame to realize free plate change and plate adjustment. Purpose.

The positioning system effectively realizes the repositioning of the front and side of the paper, making the position more accurate and the die-cutting precision higher.

The steel plate is made of double-sided use, high-hardness and high-elasticity materials are selected, with good flatness and durability; its positioning device effectively ensures accurate positioning.

The main drive adopts an automatic lubrication system to prolong the life of the main components.

The rear positioning bracket is changed to be fastened with screws and then welded, which strengthens the upper and lower brackets of the denture row, which is beneficial to the rapid stability of the denture row after stopping, and is very beneficial to the accuracy after speed increase.

The way of connecting the tooth row and the chain adopts the double-column type to make the chain connecting block and the tooth row a whole, so as to improve the accuracy.

The front and rear positioning have been improved, the front positioning has been simplified, and the camshaft has been thickened. The rear positioning adopts movable positioning. After the chain is elongated, the small axis of the rear positioning can be adjusted to ensure the accuracy requirements.

Install lubricating oil cooling device to reduce heat and wear of machine parts and ensure that die cutting pressure does not change.

delivery department

The structure of the delivery section has been upgraded by our company's technicians, and the cam link of the delivery brush has been optimized to reduce the probability of loose plates during high-speed operation.

The delivery grid ensures continuous delivery without stopping. When the paper stack reaches a certain height, insert the delivery grid into the stack to complete the delivery.

Side jogging and rear jogging devices ensure neat delivery; delivery brushes and delivery reversing devices avoid paper jittering and sheet scatter. The position of each device can be adjusted to suit the processing of different layouts.

Non-stop pneumatic sampling provides convenience for picking up during the operation of the equipment.

The paper delivery section can add electric auxiliary paper delivery function, and the degree of automation is high.

Waste removal department

The waste removal bracket can be pulled out of the mechanism, which is convenient and quick to install the waste removal plate.

The waste removal structure adopts the design of upper, middle and lower frames.

According to the cleaning products, punching needle cleaning and die cutting cleaning can be used.

The waste removal template adopts the central positioning method, which is convenient for accurate positioning and stable operation.

Electrical Department

The electrical system adopts advanced control devices such as PLC programmable controller and man-machine interface.

The man-machine interface constantly monitors the running state of the machine, and dynamically monitors the input and output points of the programmable controller and various faults. In addition, the optional Chinese and English languages ​​make troubleshooting and operation very convenient.

The main motor is controlled by frequency converter, stepless speed regulation, running smoothly and saving electric energy.

The main drive adopts a pneumatic clutch, which is safe and reliable in operation.

Multiple photoelectric switches are installed in paper feeding, die cutting, paper delivery and other parts, which effectively ensure the safe and smooth progress of the whole process.

The use of multimedia technology is more intuitive and convenient to achieve data input, settings and other operations.

Multi-layer indicator lights show the different working states of the machine, and cooperate with the alarm device to remind others to pay attention to safety.

According to the ergonomic principle, there are multiple operation button boards, such as the paper feeding part, the transmission surface, the operation surface and the paper delivery part, which realizes the control of the machine from different parts.

Adopt three-phase four-wire AC 380V 50HZ power supply. The body is equipped with a special protective ground wire PE.

All parts are equipped with safety switches to ensure safe operation, and the safety facilities comply with European CE standards.

3. Main components configuration details:

A. PLC programmable controller:

Host: Japan Mitsubishi Extension: Japan Mitsubishi

B. Inverter: Japan Toshiba 11KW

C. The bronzing control system adopts industrial-grade computer

D. The bronzing temperature control adopts PLC temperature control module.

E. The heating plate is divided into 16 independent temperature zones, which makes the bronzing temperature more uniform and the temperature control more accurate.

F. The hot stamping drive motors are all driven by Japanese Yaskawa servo motors, with double S-shaped acceleration and deceleration curves

G Main feed motor: Shengbang two-speed

H. Sub-feed motor: Shengbang

I. Delivery motor: Shengbang

J. Button: SCHNEIDER, France

K. Breaker: Korea LG (ls)

L. Limit switch: Japan OMRON (OMRON)

M. Photoelectric switch: Japan OMRON (OMRON), Switzerland CONTRINEX (Kerui)

N. Proximity switch: Japan OMRON (OMRON), Switzerland CONTRINEX (Kerui)

O. Bearings (main parts): Japan NSK (Seiko) Switzerland SKF

P. Main chain: German IWIS (Ivis)

Q. Hexagon socket head cap screws, cylindrical head screws, etc.: Taiwan class 12.9

R. The linear slides are made by Taiwan Shangyin Company.

random accessories

4. Tangshan Yuancheng Printing Service

The local agent service provider is responsible for the after-sales service of overseas business, and the product production cycle is 1 to 3 months.

After-sales service content:

1). The equipment provided by our company is guaranteed for one year (excluding consumables). During the warranty period, the local agent service provider is responsible for free maintenance for problems caused by the equipment itself.

2). Our company implements a whole-process tracking management system from the factory to the effective service life of the product. Establish product technical file management system and after-sales service guarantee system.

3). The company uses the "Yuancheng" brand as a guarantee to ensure the company's commitment to quality assurance to users. This guarantee has legal effect and will not be invalidated due to changes in the company's development.

Note: Due to the continuous upgrading of products, such as changes in technical parameters, equipment configuration, and appearance, the actual product shall prevail.